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Series 05 / Compact length storage

Store the length. Protect the envelope.

A compact telescopic route for duties with large robot motion but limited installation space. The rail stores length close to the arm instead of letting a long conduit swing into the cell.

System overview

A compact telescopic route for duties with large robot motion but limited installation space. The rail stores length close to the arm instead of letting a long conduit swing into the cell.

The series number is a routing decision, not a product grade. Start with the motion and environment, then let the model, bundle and service access narrow the geometry.

Conduitφ48 / 70two standard sizes
StorageTelescopicrail-based
BodyPA12 + railcompact unit
ProtectionIP54connector rating
Fit check

Start here when — and stop when.

Good starting point

  • The robot needs a long reach but the installation envelope is tight.
  • A long external spring or free conduit would swing, collide or need too much space.
  • The route needs compact storage and a short maintenance path.
  • A standard platform can meet the duty after the exact model and motion are checked.

Not the first answer

  • The route sees heavy spatter or impact; add outer protection or review Series 4.
  • The rail will collect abrasive dust without a cleaning plan.
  • Rail direction and both fixing points have not been checked through the motion envelope.
  • A configuration is being copied from a different robot without a collision review.
Core data

Specification boundary.

Conduit diameter (ID / OD)φ48 (φ54.5) / φ70 (φ80) mm
Connector protectionIP54
Core structureTelescopic rail with elastic element
Storage logicLength change stored in the bracket travel, close to the robot
Typical dutiesSpot welding support, machine tending, FDS, SPR, handling, palletising and grinding
Fixing basisRail orientation, J3/J4 points, retracted and extended limits
Project releaseEnvelope check, rail selection, outer protection review, drawing and BOM
Release note: values describe the series-level interface. Project parameters, bracket geometry and final BOM are confirmed against the robot model and complete motion envelope.
Design logic

Three things the drawing has to answer.

01 / STORE

Keep length close to the arm.

The rail absorbs length change so the bundle does not create a large unsupported loop.

02 / GUIDE

Control the rail direction.

Both ends and the moving direction must be checked against the robot body, tool and fixture, not just the static home position.

03 / PROTECT

Treat contamination as a design input.

Dust, spatter and cleaning method determine the guard, inspection window and service interval around the rail.

Selection sequence

Five checks before a drawing is released.

01

Step 01

Confirm installation space, rail direction and maximum retracted/extended distance.

02

Step 02

Measure the cable and hose bundle; select φ48 or φ70 after the bend-radius check.

03

Step 03

Check J3/J4 fixing points, tool centre and the complete robot envelope.

04

Step 04

Inspect the tightest and loosest states for tension, stacking and interference.

05

Step 05

Release the BOM, installation datum and rail inspection points.

Series boundary

When this series is not enough.

Series 5 is compact storage, not a fully sealed spatter shield. For severe impact or slag, review Series 4 or add an outer protective structure, and confirm how the rail will be cleaned.

Questions

Ask before you commit.

Which robots suit Series 5?

Six-axis robots with large motion and a constrained installation envelope. The exact model and fixing points still determine the bracket.

Does the rail need lubrication?

Follow the product maintenance requirement. Dust and spatter environments need a cleaning and wear inspection plan; do not add an incompatible lubricant.

Series 5 or Series 3 for spot welding?

Both can be evaluated. Series 5 is compact storage; Series 3 provides large spring travel. Severe spatter still needs the Series 4 outer-protection review.

How can rail contamination be controlled?

Use mounting direction, guards, cleaning access and an inspection interval together. A cover alone is not a maintenance plan.

Next step

One model. One envelope. One useful answer.

If the robot code is known, we can skip the generic kit conversation and start with the interface.